🔸Cutting Tools are essential components in machining processes, designed to remove material from workpieces with high precision and efficiency. These tools are controlled by advanced numerical systems (CNC) or manual operation, enabling automated production of complex parts across industries. Key types include:

• ‌Milling Cutter‌: A rotary tool with multiple cutting edges, used in CNC milling to shape flat surfaces, slots, and contours. End mills (a subset) are versatile for 3D profiling, while face mills optimize surface finish in large-area machining.

• ‌Drill Bit‌: A cylindrical tool with helical flutes, primarily for creating holes. Twist drills handle general-purpose drilling, while specialized bits (e.g., spotting drills) ensure accuracy in pilot holes.

• ‌Reamer‌: A precision tool with fine teeth, used to achieve tight tolerances and smooth finishes in pre-drilled holes, eliminating tool marks and enhancing dimensional accuracy.

Advantages of Cutting Tools

• ‌High Precision‌: Capable of micron-level tolerances for critical components.

• ‌Material Versatility‌: Compatible with metals, plastics, and composites.

• ‌Efficiency‌: Reduces manual labor through automation, boosting productivity.

• ‌Surface Quality‌: Delivers superior finishes, minimizing post-processing needs.

• ‌Scalability‌: Adaptable to both prototyping and mass production.

Cutting tools are indispensable in aerospace, automotive, and medical device manufacturing, where reliability and repeatability are paramount.

‌Need a quick reference for tool selection?‌ Ask for a ‌cutting tool comparison chart‌ to match your material and application!

🔸CNC Machining includes both CNC milling and CNC turning as two of its primary machining processes. It is a high-speed, precise manufacturing process that involves cutting away material from a block or billet to create parts.

It’s controlled by written code, which dictates machine movements, spindle speed, and more. This numerical control allows for automated, repeatable processes, reducing human intervention. A 2D or 3D CAD drawing is translated into computer code, which is then tested for accuracy. CNC machining is widely used in metal and plastic production across various industries.

Advantages of CNC Machining

CNC machining offers many advantages for product developers, All of these options give you even more design freedom.

Parts are full-strength

Produce parts with complex shapes, contours

Excellent surface finishes

Tight tolerances and high precision

Uniform product

High production and scalability

Easily customized

Suitable for many different kinds of substrates

A wide range of materials, including metals, plastics, and composites.

🔸5-Axis Machining is a machining process used in manufacturing and industrial production that involves cutting and shaping materials with the assistance of a machine tool equipped with five axes of motion. Traditional machining processes typically involve fewer axes, such as 3-axis or 4-axis machining, which limit the tool’s movement to specific planes. However, 5-axis machining adds two additional rotational axes to provide greater flexibility and precision in machining complex shapes and contours.

The ability to manipulate the tool along these five axes allows for greater versatility in machining intricate parts, sculpted surfaces, and contoured geometries that might be difficult or impossible to achieve with fewer axes.

Our five-axis machining capabilities cover multiple industries. Welcome to explore Eshine up close. Visit our facilities and delve into our innovative processes. Our capabilities in 5-axis machining resonate far beyond the shop floor. Its fusion of precision, versatility, efficiency, and creative freedom establishes it as an indispensable tool for industries driven by complexity and quality. From the aerospace sector’s demand for intricate components to the automotive industry’s pursuit of precision, Eshine’s 5-axis machining proves itself as a technological marvel.

🔸CNC Turning is the perfect method for crafting deep holes, threaded features, and diverse cylindrical forms with exceptional surface quality. When you require accurately produced components, quick turnarounds, and flexibility in volume, our CNC turning services at Eshine offer the answer. Discover how we can assist you further.

Turning involves rotation of the work-piece while the cutting tool moves in a linear motion. This results in a cylindrical shape. Contrary to a mill, a lathe operates by fixture cylindrical stock, called a rod, into a rotating chuck jaw on the machine.As this chuck rotates at a high RPM, so does the stock, and a fixed-orientation tool then translates along and across the stock to cut part features. For cylindrical parts such as pins, shafts, and spacers, or parts with general rotational symmetry, ‘turning’ them on a lathe is usually the simplest and most cost effective choice.

The ability to program and automate machining operations makes CNC turning suitable for both prototype and production quantities of parts.

🔸CNC Milling is utilized to craft intricate prismatic forms and flat surfaces, catering to a diverse range of commercial and industrial products. Multi-axis CNC machines possess the ability to achieve their precision and versatility without relying on fixed tooling. Their design allows them to adapt easily to various tasks and shapes, resulting in high flexibility.

In CNC milling, a computer program (often generated from a CAD design) guides the movement of the cutting tools along multiple axes (usually three or more) to achieve the desired shape and dimensions. The cutting tools may include end mills, drills, and other specialized tools, and they remove material in a subtractive manner, gradually shaping the workpiece into the desired form.

CNC milling offers high levels of accuracy, repeatability, and versatility, making it suitable for producing components with intricate geometries, tight tolerances, and fine surface finishes. It’s widely used across industries such as manufacturing, aerospace, automotive, electronics, and more, for applications ranging from prototypes and one-off parts to large-scale production runs.

🔸Plastic Mould Components

Core Pin, Date Stamp, Ejector Sleeve, Ejector Pin, Center Pin, Coil Spring, Gas Spring, Sprue Bushing, Locating Ring, Leader Pin and so on.

🔸Press Die Components

Cams, Components for Automobile Dies, Components for Guide lifters, Components for lifting & Die Storing, Inspection Jig Components, Guide Components, Guide Post Sets, Oil-Free Slide Plates, Ball-Lock Punches, Block Dies, Block Punches, Button Dies, Carbide Punches, Carbide Block Dies, Carbide Pilot Punches, Punches, Punch Guide Bushing, Retainers, Coil Springs, Gas Springs, Urethane Springs and so on.

🔸FA Components

Linear Shafts, Linear Ball Bearings, Plain Bushing & Thrust Washers, Linear Guides, Linear Actuators, Ball Screws, Ball Screw Support Units, Lead Screws & Slide Screws, Shaft Supports, Shaft Collars, Linear Slide Assemblies, Cross Rollers, Ball Guides, Spline Shafts, Shaft Couplings, Thrust Plates & Gibs, Adjusting Screws & Blocks, Automotive Inspection Jig Components, Locating Guide Components, Locating Pins & Bushings, Locating Unit Components, Plungers & Indexing Plungers, Stop Pins & Stopper Blocks, Toggle Clamps, Workpiece Clamps and so on.

🔸A Torque Hinge, also known as a friction or position control hinge, is a hinge designed to provide resistance to the pivoting motion of the hinge itself. This is achieved by a mechanism within the hinge that generates friction to provide resistance, which prevents a component from moving unwantedly.

We supplies one-stop torque hinge solution for Phone, Gamepad, Bluetooth Keyboard, Remote Controller, E-Cigarette, Electric Lock, Vehicle Electronics, Beauty Apparatus, Fingerprint Device, Manicure Device, E-Dictionary, USB, Network Card, GPS, Digital Camera, Notebook Computer, Stereo Equipment, Scanner, Learning Machine, Automobile, etc. They are widely used in communication products, digital products, medical apparatus and instruments, automobile, military industry, electronics and other fields

🔸MIM Parts Business, which offers our customers a new dimension in shape complexity and component performance by utilizing Metal Injection Molding (MIM).  MIM can economically produce complex shapes beyond the capability of conventional Powder Metallurgy.

• MIM Automotive Parts

The automotive industry has a high procurement rate for small and complex parts or tools. Large demand for small and lightweight components in electrical systems, fuel systems, interiors, powertrain, and safety systems is projected to increase the preference for MIM technique in the automotive sector.Metal Injection Molding (MIM) used in the manufacture of automotive components such as vanes, engine gear, valves, connecting rods, oil supply system, fuel system, valve guides, injectors clamp turbocharger, seat adjustment system, parking brake, window opener, door lock system, main bearing, seatbelt system, airbag system, gear box, automatic transmission, pumps, and turbo superchargers.

• MIM Consumer Electronics

Metal injection molding is a technology useful for creating small, complex parts to be used in a variety of applications.  Because MIM allows for high production volumes, the reduction or elimination of secondary machining, and a cost-effective price point, the technology is rapidly increasing in popularity.MIM process is used in the manufacture of a wide range of components for watches, laptops, mobile phones, headset & headphone, cables & cords, grooming accessories, sporting goods & gears, personal care equipment, e-cigarettes, and household appliances.

•  MIM Industrial & Tools

MIM is used in the manufacture of textile machinery components, power tools, cutting tools, wear parts, toy robots, lock parts, hardware, business machines, micro gears, and other components.

• MIM Medical Parts

Metal injection molding offers advantages to allow for producing complex, three dimensional shapes in medical device components that would be virtually impossible to achieve with conventional fabrication technologies. These advantages include superior quality small part component manufacturing of intricate shapes and highly engineered alloys to provide increased product offerings at a cost-effective price for medical instrument providers. The metal injection molding components have been used in a variety of bariatric surgical tools used for gastric bypass and gastric stapling applications. The components are used in both the handheld mechanisms for drive components, as well as articulation components for varying the direction of the working end of the device.

Metal injection molding technique used in the manufacture of orthodontic brackets, surgical instruments, forceps, miniaturized graspers, scissors, and sewing units, drug delivery devices, surgical implants, hearing aids, dental equipment & implants, and joint replacements.While orthodontic devices were traditionally manufactured using investment casting, manufacturers have realized the cost savings and high quality products that Metal Injection Molding provides.  MIM is able to produce strong, smooth, and precise components in a variety of metals, including, most commonly, stainless steel.